Sensors for Laser Power & Energy
• Thermal sensors
Laser Point manufactures different families of state-of-the-art detector heads for measurement of powers and energies of all lasers, from UV to the Far Infrared, in any application within the industrial, medical or scientific fields.
Those detectors can mate to a broad family of precise and sophisticated monitors and electronics which include touchscreen displays, RS232 and USB interfaces and application softwares .
• A Unique Thermal Design
A head is substantially made of a sensor disk and a housing with its heat sink or cooling devices. Each of these assemblies are critical in view of the final performance of the system. Parameters like thermal stability, linearity, spatial uniformity, heat dissipation are calculated by Laser Point’s Engineers and extensive thermal design modelling is adopted to predict the sensors’ behaviour and achieve their highest reliability.
Laser Absorbers are another important chapter in the head design. They have to withstand high damage thresholds as a function of the wavelength of use. Laser Point adopts various types of radiation absorbers, deposited under the tightest specifications, to resist extreme thermal and mechanical stresses.
• Thermal Sensors for Laser Power and Energy
Thermal methods of measuring power and energy are those in which radiant energy is absorbed and converted into heat, which generates a temperature rise in the absorber. The absorbed energy is then measured through a function that takes into account the temperature gradient between the hot area ( where the laser strikes) and a cool area (where the generated heat is dissipated). This measurement can be done by means of thermocouples arrays (thermopile). The temperature difference will generate a voltage at the end of each single thermocouple and, if the array is duly distributed over the sensor’s surface, the resulting total voltage will be proportional to the incident power or energy.
A strong advantage of this approach is that there is no influence on the measurement from ambient temperature variations because the generated voltage depends on the temperature difference between the hot and the cold areas .
To dissipate the generated heat, a thermal sensor must be placed within a housing which, depending on the amount of heat to be driven away, can dissipate by simple convection, have electrical low voltage fans or can be water cooled.
The final shape and dimensions of the heads must be carefully designed to maintain the sensor temperature within its working limits.
Thermal detectors also have an intrinsic high degree of linear response at the increase of power levels (linearity); a compensation for those minor drops in linearity that occur at the working extremes are, in general, made by using thermistors.
Linearity of Laser Point’s detectors, thanks to their optimised thermal design, is excellent: the picture shows linearity of a non-compensated air cooled 600W head ( Mod A-600-D60-HPB) working up to 850 W, compared against a NIST reference. It show only a 3% drop at the extreme values, far above specifications.
Another strong point in favour of thermal detectors is their almost non-dependence from laser beam size and position. In fact, since the generated heat all flows through the thermocouples, whether they are deposited on circles (radial thermopiles) or linearly, with the hot and cold areas facing each other (axial thermopiles) the total signal ( laser power) is given by the sum of contributions from all thermocouples.
The response time is determined the thermal resistances, the thermal capacities and, mostly, by the geometrical sizes of the sensor disks. The intrinsic response times of detectors are significantly reduced by appropriate acceleration algorithms in Laser Point’s monitors.
• Thermal Sensors for Laser Power and Beam Position
Laser Point family of products bearing the “QA (air cooled) – QW (water cooled)” suffix are position sensing thermopiles that, in addition to give the measure of laser power, display the position of the incident beam on the sensor disk.
They utilize a thermopile disk where the thermocouple array is split into four quadrants, allowing those heads to provide very accurate information on beam position ( 100 microns resolution)..
This type of detectors, particularly useful for non-visible beams, .are recommended for those applications that require the alignment of complex laboratory optical setups and the alignment of beam lines in industrial machinery.
• Laser Power Probes
Those products a grouped under two families, both belonging to the Fit line. They are sensors that use a technique of measuring the temperature dynamics throughout thermopiles developed by LaserPoint (Patented.) A dedicated algorithm converts data originating from the sensors into fast , repeatable and precise readings. Fit detectors have provided a series of breakthroughs in laser measurement: in fact, while still keeping the advantages of thermopile sensor heads (e.g. their use at any wavelength), they do not need water cooling even when working at several kilowatts. No other power probe on the market has ever been so repeatable and precise before . These laser power sensors give accurate power laser measurements up to 10KWina simple way and can be used in all those cases where the availability of cooling water is an issue or when quick, occasional checks of laser power are necessary are enough. Laser power probes, as standalone instruments ( Fit Series), are perfect for laser job shops or service engineers; the Fit-H series has been designed to be associated to an external electronics for integration into laser systems.